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PIPING ENGINEERING
The objective of this topic is to provide the delegates the basic knowledge and skills in this
discipline to facilitate faster learning curves while on the job. This topic will cover the
fundamental principles and concepts used in process plant layout and piping design. Upon
completion of this topic the delegates will have a clear understanding of the design and
engineering principles used in plant layout and piping design..
CONTENTS
- Introduction to Process piping.
- Piping Components and fittings.
- Valves.
- Overview of Static & Rotary Equipment’s.
- Pipe supports.
- Piping Materials.
- a) Piping Material Selection.
b) Pipe wall thickness calculation.
c) Design Pressure calculation.
d) Design of miter bends.
- Process Piping Codes and Standards.
- General-Process Diagrams. (Isometric, P& ID, PFD, GA)
- 3D Modeling.
- Fabrication and Erection Techniques.
- Pressure Testing Procedures.
WELDING
- Introduction to Welding
- Codes & Standards
- Welding process & Quality
- Basic welding & Cutting process workshop (Theory & Practicals)
- Welding Metallurgy
- Safety in Welding & Cutting Processes
- Welding Qualifications & Specifications
- Fatigue of Welded Structures
- Welding Inspection
- Geometries & Weld Symbols
- Selection of Base metals & Filler Metals
- Weld Defects
- Reports & Forms
NDE
Understanding the basic principles of various NDT methods, fundamentals, discontinuities in
different product forms, importance of NDT, applications, limitations of NDT methods and
techniques and codes, standards and specifications related to non-destructive testing
technology.
- Introduction to N.D.E.
- Codes and Standards.
- Visual Testing.
- Liquid Penetrant Testing.
- Magnetic Particle Testing.
- Ultrasonic Testing.
- Radiographic Testing.
- Radiographic Film Interpretation
- Report Forms.
BLASTING & PAINTING
OBJECTIVES
Understand basic blasting and painting procedures, methods of application and testing
Understand the importance of surface preparation. Recognise the benefits and disadvantages of coating and paint systems
CONTENTS
- Corrosion theory
- Coating conditions
- Surface preparation methods, purpose and standards
- Blasting methods and equipment
- Cleaning methods and standards
- Surface contaminants and tests/detection
- Paint systems, manufacture and technology
- Paint film testing and equipment
- Paint gloss
- Adhesion test and equipment
- Pinhole/Holiday detection
- Cathodic protection
- Paint application methods
- Duties of the painting inspector
- Health and safety
Piping Engineering - Training on Pipe Fabrication
- Codes, standards & specifications of ASME, ANSI, ASTM, API, NACE, MSS, AISI, AWS, AWWA & PFI
- Material science of various piping materials like carbon steel (CS ), alloy steel (AS ), stainless steel(SS), Hastalloy, Inconel, Copper nickel, etc
- Different types of pipes (Seamless, Rolled ERW, Rolled EFW, Spiral welded) Fittings (Long radiouselbows, shortradious elbows, 45 degree elbows, equal tees, reducing tees, eccentric & concentric reducers, reinforcing saddles, weldolets, sockolets, threadolets, elbowlets, latrolets, welding bosses
- Different types of flanges, (weldneck, slip-on, socketweld, blind, lapjoint, reducing and orifice flanges ) various type valves (Gate, globe, ball, butterfly, plug, needle, fourway, threeway, non-return, angle, PSV, PRV, FCV, TCV and Level Control Valves)
- Welding procedure specifications (WPS), WPQR and WPQT
- Fabrication and errection of Steel structural drawings for piperacks, pipetrenchs, pipesleepers, platforms, ladders, handrails, pipesupports, etc
- Errection drawings of static & rotating equipements (colunms, vessels, heatexchangers, condensors, finfancoolers, reactors, absorbers, fracinators, flarestacks, relief system stacks,
- Method statements for pre-fabrication, site fabrication and errection of piping systems at underground and above ground
- Method statements, job safety analysis, riskassesments, total safety task instructions,rigging studies and plans for heavy lifting and errectins of steel structurals, pressure vessels and various rotating equipements.
- Plot plans, site plans, general arrangement drawings, isometric drawings, spool drawings, flowdiagrams, P& ID(piping and instrument diagrams)
- Pre- fabrication, site fabrication and installation of various piping systems (Utility systems, fuel gas systems, process systems, flare systems, reliefsystems, fire water systems, jacketed piping systems for sulfur and asphalt lines, cement lined piping systems for cooling water and sea water, steam tracings,)
- Line checking as per test pack, Isodrawings, P&ID, ITP (inspection & test plan), pipe internal cleaning report, NDE reports, flange face inspection reports, bolttorquening & tensioning reports.
- Issuing punch list, confirmation of punch clearance, submission of test pack approval for ready for test (RFT) .
- Hydro testing, pneumatictesting, visualtesting, chemical cleaning & pickling. piping systems draining, flushing, pigging, airblowing, steam blowing, system acceptance for inertgas filling and handover to commissioning.
SAFETY
PPE(personal protective equipments), safety equipments and tools, safety orientation & induction training, toolbox talk,working at height, confined space entry, excavation, powertools, hotwork, heatstress, electrical/mechanical lockout/tagout, and emergency rescue plans. Mobilization of temporary site facilities,tools and equipments.
DOCUMENTATION
Site observation reports,material approval request,non conformity reports, daily progress reports, daily manpower reports, machinery stock register, pipingfitup & weld visual reports, rotary & static equipments alignment reports, line history sheets, piping site fabrication and installation measurement summary sheets, mechanical clearance of piping loops, hydro testing and pneumatic testing reports.
ADDRESS :
- piping engineer training institute in trichy :
- sri gem plaza
no.3, 4th floor,
sankaran pillai street,
s.r.c.college road,
chathiram bus stand,
trichy - 620 002
tamil nadu , india.
contact : jenifer : 093845 77677, 93810 77677
contact : suganya : 093825 88890
email : twggroupchennai@gmail.com
- piping engineer training institute in chennai :
- no.5, boopathy street,
virugambakkam,
virugambakkam - bus stop opposite
chennai , tamil nadu , india.
tel: 044 - 420 77677, 044 - 430 72173
cell : 093845 77677
email : twggroupchennai@gmail.com
- piping engineer training institute in coimbatore :
- dheepam complex
no.574 to 581, 100 feet road,
near g.p.signal,
landmark: kalyan jewellery
gandhipuram
coimbatore - 641 012 .
tamil nadu , india.
contact : jasmine : 093810 77677, 093845 77677,
contact : sandhiya : 093825 88890
email : twggroupchennai@gmail.com
- piping engineer training institute in mumbai :
- crescent business square" room no.810,
kherani road,opposite - sj studios
sakinaka metro junction,
andheri (east)
mumbai - 400 059.
cell : 093810 48884, 073580 27788, 093810 77677
email : twggroupmumbai@gmail.com
email : twggroupchennai@gmail.com
- piping engineer training institute in vizag :
- twg group vizag
no. 8 - 12 - 1/1, iind floor, gayathri nilay, gokul nagar,
beside varun motors karur vysya bank back side
opposite - holy cross church, old gajuwaka junction,
vishakapatnam - 530 026.
andhra pradesh , india.
contact : 073580 27788,
093810 48884, 76692 48884.
email : twggroupchennai@gmail.com
- piping engineer training institute in bangalore :
- twg group bangalore
No.54, 15th Main Road ,
2nd Floor,
East of Chord Road
Vijayanagar,
Opposite Vijayanagar Metro Station,
Bangalore - 560 040.
Karnataka, India.
Contact : 073580 27788 , 093810 77677
Email : twggroupchennai@gmail.com
- piping engineer training institute in hyderabad :
- twg group hyderabad
contact : shopia : 076679 78887
contact : office : 093810 48884
email : twggroupchennai@gmail.com
- piping engineer training institute in cochin :
-
TWG GROUP COCHIN
Near LULU Shopping Mall
Edappally Toll Junction,
Opposite - Metro Bridge Piller No. 387,
V.P Marakkar Building, V.P Marakkar Road,
Via - Vanitha and Vinitha Theatre
Edappally P.O, Kochi - Kerala
Contact :073580 27788 , 093810 48884,
Email : twggroupchennai@gmail.com
- piping engineer training institute in delhi :
- twg group delhi
contact : shopia : 076679 78887
contact : office : 093810 48884
email : twggroupchennai@gmail.com
- piping engineer training institute in pune :
- twg group pune
contact : shopia : 076679 78887
contact : office : 093810 48884
email : twggroupchennai@gmail.com
- piping engineer training institute in trivandrum :
- twg group trivandrum
contact : shopia : 076679 78887
contact : office : 093810 48884
email : twggroupchennai@gmail.com
- piping engineer training institute in calicut :
- twg group calicutcontact : shopia : 076679 78887
contact : office : 093810 48884
email : twggroupchennai@gmail.com